If you are searching for Rolled Ball Screw Importers and Suppliers? You are on the right path. Syscom Automation is the Leading Importers and Traders of Rolled Ball Screw in Mumbai, Maharashtra, India.
This article will cover the advantages and disadvantages of Rolled Ball Screw and other details.
Continue reading further below.
Introduction
Rolled Ball Screws are used in various applications, including machine tools, high-precision machining, aerospace, and mining. The ball screw drives rotary motion through a cylindrical or rectangular drive, which can be fitted with a nut or threaded screw to transmit torque. The most common design uses a ball that rolls around a hollow shaft locked in place by one or more threaded nuts or set screws.
Product Specification:
Brand
Syscom
Packaging Type
Box
Size
R 10 to R 63
Diameter
1.5 9.5 mm
Application
Industrial Machinery, Precision Machinery
Length
1000 to 4000 mm
Manufacturing
Rolled Thread
Nominal Diameter
8 - 50 mm
Circuts
3 - 6
stiffness kgf / um K
8 - 100 mm
Minimum Order Quantity
2 Meter
Product Description
The Ball Screw is a gear commonly used in engineering, manufacturing, and construction to transmit rotational motion from one point to another. It is typically made of steel and is driven by a shaft with a matching keyway. Ball screws are often used in applications requiring long-term use, like factory machinery, construction equipment, and engineering.
Ball screws are rolled and constructed out of aluminum or stainless steel and are available in various sizes. They can be purchased in metric and imperial measurement units to facilitate change from one measurement method to another. We provide these Rolled Ball Screws with various specifications based on the customers specifications. We import Ball Screws from reputable manufacturers to supply our customers with the best quality product.
Note: Syscom Automation is the best Rolled Ball Screw Supplier. We sell Rolled Ball Screw at the lowest price.
What is a Rolled Ball Screw?
Each uncut bar stock blank is pushed through rotating tool dies in a single process to produce rolled ball screw threads. This procedure is based on a hard work deformation principle in which the blank material is molded by moving tooling dies designed for manufacturing both the internal and external threads of the lead screw and ball nut. Although the rolling passes vary in shape and size to accommodate different thread diameters, the deformation process is the same for internal and external threads. It is particularly efficient since no material is physically removed from the cut blanks during the rolling process, unlike any cutting or grinding. The approach is frequently used in the industry since it is simple to automate and achieve high production rates.
Rolled Ball Screws are used in many different industries and applications. They are the most common type of screw in the world. They are found in a variety of other uses, including but not limited to: turning screws in a threaded hole, using a nut to tighten a screw, and as a rotational motion in a machine or a rotating part.
Features of Rolled Ball Screws
Rolled ball screws are designed to reduce friction, noise, and wear. They are typically used in the manufacturing industry and have many applications. A ball screw is a type of machine screw with a spherical head. Ball screws are often used as actuators in applications requiring high speed and precision motion, such as machine tools, robotics, and high-performance sporting equipment.
A Rolled Ball Screw is a type of fastener with a ball bearing at one end and a threaded screw at the other. These screws are typically used for rotating machinery and components.
Rolled ball screws are more efficient since they require less torque.
Rolled ball screws have less friction and can operate at lower temperatures.
Rolled ball screws need to maintain with grease or oil to maintain their life span.
Rolled ball screws require less frequent replacement.
Advantages of Rolled Ball Screws
Rolled Ball Screws are a type of screw with a unique design that allows them to be used in various applications. They are also typically used in the automotive, construction, and aerospace industries. The main advantage of these screws is that they are corrosion-resistant, which can be an issue with other screws. Additionally, these screws can be manufactured in different lengths, so they can be used in applications where the size of the screw is necessary.
Rolled ball screws are typically smaller and more flexible than their screw counterparts. It allows them to be used on various applications and is commonly lighter in weight. In addition, they are less likely to cause fatigue and do not require as much power to operate as a screw.
Applications of Rolled Ball Screws
Rolled ball screws are a type of gear used in various applications, including automotive, aerospace, and manufacturing. For example, they can create rotational power, drive shafts, and hydraulic systems. The screw is made of steel, has a helical thread, and is lubricated with a lubricant. The ball is spherical, and the gear and housing are steel. The ball screws come in many different sizes.
Rolled ball screws are an effective and efficient way to transmit power. These screws are typically used in applications that require precise linear motion and rotation, such as automotive and aerospace.
A ball screw connects a large ball to a small shaft. When the shaft rotates, the ball is forced to roll along the shaft, moving in the opposite direction. The rotation of the ball causes the shaft to move in one direction while the ball moves in the opposite direction. Ball screws are used in applications where high torque is needed.
Ball Screw Actuators
Ball screws are linear actuators made of machines that create linear motion without friction. They are frequently used because they offer higher rates of speed and continuous duty cycles, and they can take on heavier loads over lead screws. While they are the more costly alternative, they are reliable and easy to incorporate into a construction.
Rolled Ball Screws vs. Ground Ball Screws
The surface ground and rolled screws seem nearly identical in different mechanical applications. The raceway surfaces resemble traditional machine screw threads found in a standard screw/nut setup and are distinguished by the method of manufacturing used to create these components. Apart from the ball bearings made of hardened material, which allows for rotation, a ball screw comprises two main parts: the lead screw, which has external threads, and the ball nut, with internal threads. So, knowing the advantages and limitations of rolled and ground ball screws is a matter of understanding the two different methods of manufacturing used to make these parts.
Rolling and Grinding
Rolled Ball Screws: Threads for rolled ball screws are created by making individually uncut rod stock blanks using spinning tool components in one process. This method is based on a work deformation concept in which the blank is shaped using rolling tooling tools to produce both external and internal threads for the screw and ball nut. While the dies used for rolling vary in size and shape for different lengths of threads, the deformation process remains the same regardless of internal or external threads. Since no material is removed from the blanks cut like in any grinding or cutting process, The rolling process is highly efficient. The process is widely used in industry because it can be automated to produce high-quality products.
Ground Ball Screws: Threads for ground ball screws are created by abrasion, typically performed using a horizontal arrangement where material blanks spin along their longitudinal plane between two CNCs. In the same way, extremely tough cutting tools are constructed to create threads from cut blanks, cutting only several lines each time. The same procedure cuts the lead screw and ball nuts internal and external threads. The blanks of the material are cut to their final length before grinding using this progressive abrasive grinding technique. External and internal threads are ground with different cutter sizes and designs; however, the general procedure is identical.
Strengths and Limitations
Rolled Ball Screws: Rolled Ball Screw threads are usually more robust than ground screw threads due to the substantial material strength caused by the massive plastic deformation in the material when it is moved. They are the least costly option because they can be manufactured quickly with automated rolling machine configurations. Since rolling is a "one shot" process, the fabrication flaws in the screw threads that are rolled can be challenging to rectify. The threads that are rolled have rougher surfaces than ground threads. It is a problem since threads with a coarse texture could result in less compressive efficiency in ball bearings due to the higher friction encountered during rolling. Furthermore, an unfinished surface could increase the general wear resistance.
Furthermore, rolled screw systems are vulnerable to distortions in dimensional dimensions caused by wear on the tooling. These causes of errors could cause a ball/nut assembly with a high amount of backlash because of an inconsistency between the diameter of the bearing and screw shaft threads, as well being a significant loss in precision of the position.
Ground Ball Screws: The process of grinding thread takes more time than rolling due to the specific equipment needed for the cutting process. This is why grinding ball screws can be much costlier "off the shelves" than rolling ball screws. However, the more expensive option has a distinct benefit in that every thread can be ground separately, allowing for greater tolerances among the ground screws and the centerline of the blank material. Because of this, ground ball screws will always be used in applications that require the highest precision and reliability.
One final note is mentioned regarding the heat treating and hardening procedures typically used for the two kinds of ball screws. Before the screw threads are ground on the blanks in the material used to make screws, these blanks are hardened by case. Since the case-hardened surface is too difficult to roll, the rolled threads undergo a similar case-hardening process only after the threads are moved. The main drawback of this kind of post-rolling heating process is that it could distort the rolled threads because of the geometry of the threads extremely unpredictable rate of expansion of the material.
Conclusion
Ball screw systems that are rolled are typically less costly than ball screw systems that are ground and will be sufficient for most uses. Ball screws, both ground or rolled, are found in different dimensions, lengths, and load capacities that can be used for various applications. If high precision in positioning and accuracy is required, the precision ground ball screw is worth the expense. Engineers must know these differences before deciding between the two options for a specific machine.
Why Choose Syscom Automation?
Syscom Automation is the leading Importers, Suppliers, Traders, Dealers, and Wholesalers of Rolled Ball Screws in Mumbai, Maharashtra, India. We provide high-quality Rolled Ball Screws at a reasonable price. Syscom Automation was founded in Kandivali West, Mumbai, in 2017. We have over four years of experience in this field and a solid reputation in the quality, innovation, and dependability market. Rolled Ball Screws are imported from HIWIN and PMI. We are dedicated to providing high-quality linear motion products that meet your requirements. Our Rolled Ball Screws have a high degree of precision and accuracy.
Furthermore, we have a diverse product line and a team of engineers who provide specialized assistance to our customers. Syscom Automation solutions are tailored to the requirements of various industries, including aerospace, automotive, mining, construction, energy generation, and others. We are the best Rolled Ball Screws Supplier in Mumbai. We offer our clients these Rolled Ball Screws at the lowest Price.
The following factors have contributed to our extraordinary success:
