If you are searching for Induction Hardened Shafts Importers and Suppliers? You are on the right path. Syscom Automation is the Leading Importers and Traders of Induction Hardened Shafts in Mumbai, Maharashtra, India.
This article will cover the advantages and disadvantages of Induction Hardened Shafts and other details.
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Product Description
Induction-Hardened Shafts are the most robust shafts available. We produce them by combining various high-tech materials and heat-treatment methods to produce the shaft, which is 30 per cent more durable than steel. They are made using heat-treated stainless steel and polished to a mirror-like appearance. It is a premium product perfect for your home, office, or garage. It is employed in a wide range of industries. We purchased these induction-hardened shafts from well-known manufacturers to ensure our customers receive the best quality product.
Note: Syscom Automation is the best Induction Hardened Shafts Supplier. We sell Induction Hardened Shafts at the lowest price.
What are Induction Hardened Shafts?
Induction-Hardened Shafts are among the most durable shafts available. They are manufactured by combining modern materials and heat-treatment methods to produce a rod that is 30 percent stronger than steel. They are made from stainless steel treated with heat and then polished to a mirror-like finish. They are made to last and will not corrode or rust. It is a premium product ideal for offices, homes, or garages. It is constructed of reinforced steel, which is more durable than other items. It is designed to last and is used in a variety of industries. It is also made to be abrasion resistant to ensure it lasts long.
Induction Hardened Shaft is often composed of a hardened steel alloy to guarantee its strength and durability. This Induction Hardened Shaft by Rigid Industries is a shaft made to meet the highest demands of professionals. The rods have seven carbon fiber layers that can handle 350,000 cycles. They are manufactured using ultra-high strength carbon fiber and anodized hard coat aluminium. The hard coat creates a durable surface for painting or adhering to texts or logos. The shafts are available in lengths of 8 to 32 inches and weigh between 2.6 grams and 4.4 pounds. The shaft is built to last for a long time.
Features of Induction Hardened Shaft
A shaft is a long metal piece that holds together a rotating gear and is typically used to connect a gearbox to the wheels of a vehicle. Induction-hardened rods are made of steel and usually used in a cars engine. They can withstand high temperatures and are used to create friction with the engine parts to generate power. Induction-hardened steel shafts are durable, resist wear, and are unaffected by heat. These shafts are available in various sizes, lengths, and styles to suit the needs of multiple end uses.
High strength
Corrosion resistance
Optimum finish
Advantages of Induction Hardened Shaft
Induction-hardened shafts are available in different sizes and are used for power tools and other devices. They are also great for high-stress applications because they are more durable and less likely to break. Hardened steel shafts are made to be highly durable, offering an extra layer of protection against wear and tear. In addition, hardened shafts have a thin layer of tungsten carbide bonded to the shaft itself, providing a much more rigid surface that does not rust or corrode. Hardened shafts also have a much longer life span than non-hardened shafts, which can reduce the need for replacement.
The Induction Hardened Shaft is an improved version of the original shaft. This shaft has been designed with a unique process that prevents cracks from developing, making it stronger and more durable than the original. The shafts are coated in a thin nickel layer and then heat-treated to avoid corrosion and wear. The Induction Hardened Shafts resist various conditions and are ideal for industrial, commercial, and residential use.
Ability to limit hardening to specific places
Less distortion when compared to options such as carburizing.
Case depths exceeding 1-10 mm are possible.
Cheap, especially when the parts weigh more than 10 kg
Quick turnaround and procedure.
Applications of Induction Hardened Shaft
Shafts made of Induction hardened steel are ideal for heavy-duty applications, such as power transmission, because they are designed to withstand the wear and tear of repeated use. As a result, they are commonly used in the automotive and other heavy machinery industries. Induction-hardened shafts have a non-magnetic surface layer, creating an insulating layer that protects the magnetic layer from erosion. These types of shafts are also resistant to corrosion, wear, and heat.
Induction-hardened shafts protect the rotating shaft from the wear and tear that can occur from the regular use of the product. The induction process adds a layer of nickel and iron to the shaft, which is done by heating the rod to a high temperature and then quenching it with water. This process creates a layer of hardened steel on the shaft that is much harder than the material it is made of.
The purpose of Induction hardened shafts is to help increase the durability and performance of a machine. These shafts are typically made of steel or carbon, heated and then quenched in oil or water to form a hard, non-sparking material. This process increases the strength and hardness of the shaft.
Components and Materials of Induction Hardened Shaft
Induction hardening is typically utilized on shafts, gears axles, cam lobes, axles, stampings, and spindles. These are typically symmetrical products. Induction hardening is a method of strengthening parts--surface hardening of particular areas of a single piece.
Carbon Steels
Alloy Steels
Stainless Steels (Martensitic)
Powder Metal
Cast Iron
Gray Iron
Ductile Iron
Malleable Iron
Types of Induction Hardened Shaft
The three most common types of induction hardening are:
Surface hardening
Through hardening
Selective hardening.
Hardening Process
The hardening process involves heating the materials to that critical (normalizing) threshold temperature and maintaining this temperature for an hour for each inch of thickness, then cooling quickly enough that the material can change into a more robust, complex structure, and then the process of tempering.
Induction Hardening
Induction hardening is a heating technique to improve the hardness of a material or its wear resistance. Induction hardening involves heating materials heated to a specified temperature using an induction heating method. Once the temperature is reached, a quenching media quickly cools the object. The rapid cooling creates the formation of a solid microstructure of the material.
Induction hardening has many advantages over other processes for hardening. It is more manageable since it is electrical rather than a combustion procedure. Another benefit is that the materials surface, rather than the core, starts to warm up. Induction hardening is a fantastic method of case hardening. Because induction hardening gives you the finest control, it is also easy to regulate the thickness of hardened materials.
Shaft Induction Hardening Machine
In the induction hardening process, the metal is heated and instantly cooled to increase the hardness of the material. Induction hardening can result in significantly more efficient production and fully automated processes than furnaces and flame heat treatment. However, the power required may depend on the purpose. The frequency needed for the equipment used to harden Induction can vary between 1 kHz and 400 kHz, depending on the materials cases thickness and the bars diameter. The greater the size and depth of the heated material increase and expand, so too will the required frequency. In contrast, if you needed the minor penetration depth of the materials, you do select the higher frequency.
Why Choose Syscom Automation?
Syscom Automation is the leading Importers, Suppliers, Traders, Dealers, and Wholesalers of Induction Hardened Shaft in Mumbai, Maharashtra, India. We provide high-quality Induction Hardened Shaft at a reasonable price. Syscom Automation was founded in Kandivali West, Mumbai, in 2017. We have over four years of experience in this field and a solid reputation in the quality, innovation, and dependability market. Induction Hardened Shaft are imported from HIWIN and PMI. We are dedicated to providing high-quality linear motion products that meet your requirements. Our Induction Hardened Shaft have a high degree of precision and accuracy.
Furthermore, we have a diverse product line and a team of engineers who provide specialized assistance to our customers. Syscom Automation solutions are tailored to the requirements of various industries, including aerospace, automotive, mining, construction, energy generation, and others. We are the best Induction Hardened Shaft Supplier in Mumbai. We offer our clients these Induction Hardened Shaft at the lowest Price.
The following factors have contributed to our extraordinary success: